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  • Marine plywood? If you get some of the thicker sheet then you probably won't need any other supports and can just bolt it to the frame.

  • I was hoping to avoid wood. I'd have thought some form of plastic must have higher stiffness for a given thickness, and be lighter.

  • 50mm webbing? I have a load of very high quality polyester webbing, thicker/stronger than typical seatbelt webbing. More like the stuff you get on a racing harness.

  • I'd have thought some form of plastic must have higher stiffness for a given thickness, and be lighter.

    Seems unlikely, plywood is pretty good. Some kind of composite would be needed to match the stiffness per weight

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