• I'm soon going to be building up 18 identical wheelsets for a race team.
    Record hubs (32h) to DT440s. Spokes have been ordered, all sorted, I think they're DT Competition.

    .

    I've built probably 70-80 wheels before for individual builds/projects, but could certainly use some advice on getting these all built in an orderly, professional way. Any specific methods for batch builds?

    They will be used for training and ridden hard, 20+ hours per week in all conditions. There will also be crashes. We've had trouble servicing wheels out here (Eastern Africa) because of seized/proprietary nipples. How can I make these wheels bombproof? Do DT Competition spokes come with brass nipples? Which grease/oil/compound/threadlocker?

  • Do DT Competition spokes come with brass nipples?

    If you buy them in boxes, they come without nipples, so you have your choice of nips to order separately. I like the DT Sapim Hex ones, very easy to work on as you can tension everything from outside the rim rather than using a fiddly spoke key. If you don't already have the hex driver, you might as well get the Squorx nipples and accompanying driver as Torx is a technically superior drive interface.

  • The Squorx nipples appear to be 15 mm long with no mention of other lengths. Do you need to adjust the calculated spoke length to accommodate the longer nipple?

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