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Sounds like you may have chased the threads out with the new cups? Was there a lot of old crud/grease/thread lock/rust still about in the shell threads, from the old bb? Might that have clogged up either side?
Glad you're back on the road though!
Edit: ignore threads question, as I just re-read above.
c00ps
Nope theyre both 68mm . Thought about spacers but I'd need a few. Doesnt seem like it should have to need them if it was installed correctly but I've tried 3 times now !